GENESyS

cloud

bustine-insieme

granular and liquid
application

controlled pre–forming
opening system through
single motors and
micrometric slider

pharma compliant

HIGH QUALITY ADVANCED VFFS MACHINE FOR V-SHAPES
UNIT-DOSE PACKAGING

PHARMACEUTICAL APPLICATION SYSTEM

COST EFFECTIVE

INTUITIVE HMI WITH CLOUD PRODUCTION ANALYSIS

  • Flexible
    Filling volumes from less than 0.2 ml to more than 25 ml
  • Reliable
    Siemens intuitive HMI 19’’ and Mindsphere Cloud
  • Accurate
    ±0.5% filling accuracy on most volumes
    (to be confirmed according product specifications)
  • Average output
    speed of 20.000 V-Shapes units per hour
  • IP 65 electricals

Our fully automatic vertical form fill and seal multilane machine GENESyS, capable to work with many different liquids and GRANULAR products, filling volumes and a range of customizable dimensions available, stands out for it’s compact footprint and a modular system, easily customizable. Brushless motor technology and our accurate servo driven dosing systems prevent costly overfilling on volumes from less than 0.2ml to more than 25ml.
Our filling systems are adaptable according to product requirements.

TheGENESyS patented, pre-forming opening system is controlled and monitored through single motors and micrometric slides preventing important waste production able to generate detailed reports on the patented pre-forming opening system performance in real time.

Production costs are minimized, with a single operator able to fully manage the V-Shapes packaging machine with average output of 20.000 units per hour – removing only the final product from the outfeed.
The Cloud System allows our clients to archive the production data for further analysis especially important for pharmaceutical application like the RFID bar code reader, number of variables to obtain graphic trends.

Receive data on:

 

Productivity

Predictivity

Waste

Stop

Set-up

Number of movements of the pre-forming opening system

Exact positions of the opening system in entry and exit

Remote assistance device (SINEMA software + SCALANCE device S615)
Internal server (NAT) network galvanic separation of the two networks. For VPN security (WIFI).

Available CIP solution for change-over from one product to another can be done quickly, without the risk of cross-contamination.

The operator can run new productions with a set-up time under 30 minutes.

An intuitive HMI ensures easy change-over and control throughout the whole production.

Tailor made stainless steel frame for 3 Heat transfer units suitable to print any text, barcode, logo, QR codes or other information on the semirigid bottom layer in line.

All product-contact components are in stainless steel AISI 316L and come with certifications.

Reliable delivery times and solutions are one of our everyday goals to reach.

The systems are extremely reliable; deliver improved flexibility, reduced production costs, minimum risk of leaking containers, less costly overfilling and more efficient validation processes

bustine_SMALL_liquido_white

PRODUCT RANGE

FOOD

COSMETIC

PHARMA

MEDICAL/OTC

CHEMICAL

TECHNICAL DATA

Production capacity:

Average 320 sachets/minute (on 6 lanes)

Changeover time for complete sachet change:

30 minutes

Max film reels dimensions and weights:

Left shaft 600mm
Left shaft 23.62”
Left shaft 130kg
Left shaft 330.70 lb
(Bottom semi-rigid reel)

Right shaft 400mm
Right shaft 15.75”
Right shaft 80Kg
Right shaft 176.37 lb
(Top flexible reel)

Film reel consumptions (in lenght)

up to 4000mm /min

Seals width dimensions

5 mm

Sealing tolerance

+/- 1mm

Machine colour:

RAL upon request

Electricals:

IP65

Electronic PLC: Brushless motors

up to 25 units

V-Shapes Sachet dimension

Height from 50 to 100mm.
Height from 1.969” to 3.937”
Width from 40 to 100mm.
Width from 1.575” to 3.937”

Air Pressure

6bar; 600NL

Power Supply

38 Kwh (peak consumption 30 Kwh)

Weight (maximum)

3300 kg / 7275lb

Machine footprint

2400mm x 1300mm x 1700mm(H)
94.5’’ x 51.2’’ x 66.9’’ (H)