granular and liquid
opening system through
single motors and
HIGH QUALITY ADVANCED VFFS MACHINE FOR V-SHAPES
PHARMACEUTICAL APPLICATION SYSTEM
INTUITIVE HMI WITH CLOUD PRODUCTION ANALYSIS
Filling volumes from less than 0.2 ml to more than 25 ml
Siemens intuitive HMI 19’’ and Mindsphere Cloud
±0.5% filling accuracy on most volumes
(to be confirmed according product specifications)
- Average output
speed of 20.000 V-Shapes units per hour
- IP 65 electricals
Our fully automatic vertical form fill and seal multilane machine GENESyS, capable to work with many different liquids and GRANULAR products, filling volumes and a range of customizable dimensions available, stands out for it’s compact footprint and a modular system, easily customizable. Brushless motor technology and our accurate servo driven dosing systems prevent costly overfilling on volumes from less than 0.2ml to more than 25ml.
Our filling systems are adaptable according to product requirements.
TheGENESyS patented, pre-forming opening system is controlled and monitored through single motors and micrometric slides preventing important waste production able to generate detailed reports on the patented pre-forming opening system performance in real time.
Production costs are minimized, with a single operator able to fully manage the V-Shapes packaging machine with average output of 20.000 units per hour – removing only the final product from the outfeed.
The Cloud System allows our clients to archive the production data for further analysis especially important for pharmaceutical application like the RFID bar code reader, number of variables to obtain graphic trends.
Receive data on:
Number of movements of the pre-forming opening system
Exact positions of the opening system in entry and exit
Remote assistance device (SINEMA software + SCALANCE device S615)
Internal server (NAT) network galvanic separation of the two networks. For VPN security (WIFI).
Available CIP solution for change-over from one product to another can be done quickly, without the risk of cross-contamination.
The operator can run new productions with a set-up time under 30 minutes.
An intuitive HMI ensures easy change-over and control throughout the whole production.
Tailor made stainless steel frame for 3 Heat transfer units suitable to print any text, barcode, logo, QR codes or other information on the semirigid bottom layer in line.
All product-contact components are in stainless steel AISI 316L and come with certifications.
Reliable delivery times and solutions are one of our everyday goals to reach.
The systems are extremely reliable; deliver improved flexibility, reduced production costs, minimum risk of leaking containers, less costly overfilling and more efficient validation processes
Average 320 sachets/minute (on 6 lanes)
Changeover time for complete sachet change:
Max film reels dimensions and weights:
Left shaft 600mm
Left shaft 23.62”
Left shaft 130kg
Left shaft 330.70 lb
(Bottom semi-rigid reel)
Right shaft 400mm
Right shaft 15.75”
Right shaft 80Kg
Right shaft 176.37 lb
(Top flexible reel)
Film reel consumptions (in lenght)
up to 4000mm /min
Seals width dimensions
RAL upon request
Electronic PLC: Brushless motors
up to 25 units
V-Shapes Sachet dimension
Height from 50 to 100mm.
Height from 1.969” to 3.937”
Width from 40 to 100mm.
Width from 1.575” to 3.937”
38 Kwh (peak consumption 30 Kwh)
3300 kg / 7275lb
2400mm x 1300mm x 1700mm(H)
94.5’’ x 51.2’’ x 66.9’’ (H)